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Twelve modules.
One extrusion line.

From extruder to take-off station — every IDE module works standalone and is matched for the complete line. Modular by design. Built to spec.

Modules12 main categories
Configuration100% customer-specific
Profile Ø3 — 250 mm
MaterialsPVC · PP · PE · TPE · PA · ABS
/ 01 · 12

Extruder

  • Screw diameter Ø 30 / 45 / 60 / 75 / 90 / 120 mm
  • L/D ratio 24:1 to 30:1, customer-specific available
  • AC servo drive with high-resolution speed control
  • Multi-zone heating with precise temperature control
  • Interchangeable screw geometries for different materials
Outputup to 800 kg/h
Heating zones4 — 7, individually controllable
MaterialsPVC, PE, PP, ABS, PS, TPE
ControlSiemens S7 · IDE-HMI
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360° Ansicht · Extruder
360°
/ 02 · 12

Co-extruder

  • Screw diameter Ø 20 / 25 / 30 / 45 mm
  • Up to four co-extruders combinable per line
  • Synchronised multi-component control
  • Swivelling mounting design for optimum tooling connection
  • Also available as TPE line for soft-rigid combinations
MountingHorizontal · vertical · swivelling
Layers2 — 4 components
ApplicationRigid/soft · seals · colour stripes
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360° Ansicht · Co-extruder
360°
/ 03 · 12

Calibration units

  • Vacuum calibration tables in modular length
  • Dry calibration for rigid and flexible profiles
  • Combi calibration (vacuum + spray mist) available
  • X/Y/Z fine adjustment via handwheels or motorised
  • Quick-change system for short set-up times
Length1,000 — 8,000 mm
VacuumAdjustable by zone
CoolingWater circuit · spray mist
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360° Ansicht · Calibration units
360°
/ 04 · 12

Cooling units

  • Multi-chamber cooling tanks with zone-by-zone temperature control
  • Spray-mist sections for sensitive profiles
  • Profile guides, interchangeable per tooling
  • Water circulation with filtration and recooling
  • Modular length, integrable into existing lines
Length2,000 — 12,000 mm
MethodWater bath · spray mist
ControlTemperature-controlled by zone
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Kühleinheiten
/ 05 · 12

Haul-off units

  • Caterpillar haul-off with two, three or four belts
  • AC servo drive · stepless speed control
  • Interchangeable haul-off caterpillars for different profile geometries
  • Pneumatic clamping pressure, profile-friendly
  • Synchronised coupling with extruder and cutting unit
Speed0.5 — 60 m/min
Pull forceup to 6,000 N
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360° Ansicht · Haul-off units
360°
/ 06 · 12

Punching units

  • Flying punching carriage for continuous operation
  • Interchangeable tooling inserts per profile
  • Servo drive with programmable stroke count
  • Hole patterns freely configurable via control
  • Slug removal available on request
DriveServo · pneumatic
Tolerance± 0.3 mm
OptionsSlug removal · sensors
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360° Ansicht · Punching units
360°
/ 07 · 12

Sawing units

  • Flying saw carriage for continuous operation
  • Carbide or diamond-tipped saw blades
  • Extraction with filtration as standard
  • Length measurement via encoder, tolerance ±0.5 mm
  • Support table and profile guide available on request
Cut length300 — 6,000 mm
Tolerance± 0.5 mm
OptionsExtraction · support table
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/ 08 · 12

Cutting units

  • Chip-free cut — no chips, no extraction required
  • Flying cutting carriage for continuous operation
  • Interchangeable blades for different profile cross-sections
  • Servo-driven cutting cylinder, programmable length
  • Suitable for rigid, flexible and multi-component profiles
MethodGuillotine · chip-free
Cut length200 — 6,000 mm
Tolerance± 0.5 mm
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Trenneinheiten
/ 09 · 12

Stacking units

  • Tilting table with pneumatic pivot movement
  • Stacker with layer-precise depositing
  • Winding station for continuous profiles
  • Integration into packaging process possible
  • With or without length buffer
DepositTilting table · stacker · winder
ControlIntegrated in line control panel
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Ablegeeinheiten
/ 10 · 12

Control systems

  • Siemens S7 with touchpanel HMI
  • Recipe management for profile and material changes
  • Process data logging, OPC UA / MES connection
  • Remote maintenance via secure VPN connection
  • Synchronised control of all line components
PlatformSiemens S7-1500 · TIA Portal
HMIComfort Panel 15" / 22"
InterfacesOPC UA · PROFINET · MES
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Steuerungen
/ 11 · 12

Extrusion tooling

  • Design in 3D-CAD with rheology simulation
  • In-house tooling manufacture in Ostfildern
  • Tooling for rigid, flexible and multi-component profiles
  • Quick-change adapters for short set-up times
  • Tooling service: cleaning, repair, geometry adjustment
MaterialTool steel · hardened · nickel-plated
Components1 — 4 (co-extrusion)
ServiceCleaning · repair · modification
Tooling enquiry
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Extrusionswerkzeuge
/ 12 · 12

Used machines

  • Complete technical inspection in our workshop
  • Mechanical and electrical overhaul as required
  • Retrofit of control system to Siemens S7 available
  • Commissioning and training at customer site
  • Warranty according to scope of overhaul
ConditionInspected · refurbished · documented
RetrofitControls · drives · sensors
WarrantyAccording to scope of overhaul
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Complete lines from a single source
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