We proudly present our Project of the month:

Project of the month November 2018:
Laboratory line for the production of TPE profiles

  • Extrusionsanlage Technikum TPE Profile

The task:

  • Extrusion line with a limited space requirement for vertical and horizontal extrusion
  • Mobile execution of the units

The solution:

Extrusion line consisting of the following components:

  • Mobile single screw extruder MEB 20/5x25D with flexible extruder controller
  • ME Control 20/4 for output capacities up to 5 kg/h
  • Manual height adjustment ± 100 mm via threaded spindle
  • Die system with clamping flange
  • Mobile roller haul-off for haul-off speeds from 0.3 to 6.0 m/min
  • Hinged safety cover made of PC
  • Manual gap adjustment of the two rubber rollers

 

Werkzeuganschluss Spannkette Extrudersteuerung ME Control 20 4
Die connection with tension chain Free positioning extruder controller ME Control 20/4
Rollenabzug Rollenabzug Schutzverkleidung offen
Roller haul-off Roller haul-off –safety cover open



Project Archive


Project of the month October 2018:
Complete line to produce droplet eliminator profiles made of PP TV 20

The task: Complete line with melt pump for two die systems Laser marking of the product inline Special saw for diagonal cuts The solution: Extrusion line consisting of the following components: ME 75/5x30D with mini ME Control/4, screw with barrier part designed to process 300 kg/h Melt pump with manual screen changer Tooling system consisting of extrusion die, dry/wet calibration with waterbath, designed to run a production speed of 6m/min Calibration unit ME 14/6. 2 with 3 frequency-controlled vacuum pumps Laser printing station Haul-off unit ME 30/6. read more...


Project of the month September 2018:
Combined saw - guillotine unit to cut different types of PVC, ABS, PP, PE, and TPE profiles

Upstroke saw ME 50/6. 1 with guillotine cutting head G1. read more...


Project of the month August 2018:
Summer 2018 average daytime temperature:
32°C

Enten Sommer The task: Remain creative nevertheless The solution: Enten Winter Just imagine it’s winter. read more...


Project of the month July 2018:
Combined punching and milling unit for inline prefabrication

Punching and milling unit based on ME 41/6. 1   The task: Introduction of position-specific punching and lateral sectioning of profiles. read more...


Project of the month June 2018:
Complete coextrusion line for the production of medical tubes

Overview ME 30/5x25D + ME20x25D in coextrusion version with downstream The task: Extrusion line for use in a clean room consisting of three single-screw extruders, one calibration unit, online measuring and testing equipment and a haul-off / cutting unit for the production of over one hundred different mono- and coextruded tubes made from 26 different thermoplastic materials. The solution: 1. read more...


Project of the month May 2018:
Extrusion line in customized design for the production of small technical profiles

Overall view ME 45/5x25D with a quick-change plasticizing unit The task: Extrusion line with a quick-change plasticizing unit, a calibration unit and a haul-off and cutting unit to manufacture profiles from various filled thermoplastic resins The solution: 1. ) Single-screw extruder ME 45/5x25D with exchangeable processing unit Steuerung mini ME Control 4 Wechsel Plastifiziereinheit Controller mini ME Control /4 Exchangeable processing unit Zylinderanflanschung Vorheizvorrichtung Wechsel Plastifiziereinheit Cylinder flanging Preheating device for exchangeable processing unit Asynchronous motor 14 kW, water-cooled Speed up to 80 rpm Quick-change processing unit with one-piece bimetallic cylinder 2 screws for processing filled or fiber-reinforced plastics Controller mini ME Control/4 for the operation and monitoring of the main extruder, a coextruder and a haul-off unit ME 30/6. read more...


Project of the month April 2018:
Single extrusion machines in customized design for the production of technical profiles

Overall view ME 90/5x25D   The task: Single screw extruder with melt pump, calibration unit in customer-specific design, haul-off unit for U-profiles up to w x h 500 x 250 mm The solution: 1. Single scre extruder ME 90/5x25D Steuerung ME Control 3 Zylinderheizzone isolierte Keramikheizkoerper Controller ME Control/3 Cylinder heating zone, insulated ceramic heating elements Asynchronous motor 53 kW Speed up to 49 rpm One-piece bimetallic cylinder Controller ME Control/3 for the operation and monitoring of the main extruder, the melt pump, a coextruder, the calibration unit ME 14/6. read more...


Project of the month March 2018:
Punching unit for floor panel profiles

The task: Punching unit to prefabricate both sides of floor panel profiles up to a width of 591 mm. The solution: Special execution punch with two mutually adjustable longitudinal and transverse punching heads on the basis of a punching unit ME 4. read more...


Project of the month February 2018:
Downstream machines for large cable ducts

The task: Downstream extrusion line to manufacture large cable ducts up to 620 x 110 mm consisting of a haul-off unit, a punching unit and a saw unit The solution: Customized design of an downstream extrusion line consisting of a haul-off unit ME 3, a punching unit ME 4 and a cross-stroke saw unit ME 55. Haul-off unit ME 3 IDE Abzugseinheit ME3 Hochgezogene Transportkette ME3 Overall view ME 3 Elevated lower transport chain ME 3 Caterpillar clamping:  pneumatic Drive: 2 AC motors, each 3. read more...

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